WAREHOUSE AUTOMATION SYSTEM

IoT   Industrial Automation 2018

WAREHOUSE AUTOMATION SYSTEM

HARDWARE
2018

 

Elegant weight-measuring solution for warehouses which provides real time information about stock balance directly into ERP system

 

Current status:

Mass Production

 

Stay in touch:

warehouse

In the warehouses, large quantities of identical components are stored in small container boxes on racks. With each box as the stock-keeping unit (SKU) for the inventory, the component quantity per SKU is calculated by dividing the total weight of the components inside the SKU by the predetermined weight of each component.

THE PROBLEM

Weight-Measuring Problem

Head office needs to know current stock balance from all warehouses. This inventory management task is usually done by personnel with portable weighing scales and digital record-keeping devices. But with more than 100,000 product names in the inventory, it is an operational nightmare that takes an enormous amount of time.

THE SOLUTION

solution

We designed and developed a remote weight measurement device to specifically address this problem. The device is a multi-channel system for measuring the weight of individual boxes containing the components in a warehouse rack and sending information to the server

weight measurement solution

Each container box is mounted on an individual weight sensor, which are then connected to a control module that measures, calibrates, and transfers information to the enterprise requirements planning (ERP) system via WiFi. This control module is implemented in a compact form factor mounted on the rear panel of the warehouse rack.

ERP server receives total weight of the stock-keeping unit and performs the calculation to determine number of components available. ERP server may then update the quantity posted on the online store to keep it real-time.

weight measurement solution

HOW IT WORKS

Platform load cell

The analog weight is determined by a weight sensor called "load cell". A load cell is a physical transducer that converts force (mechanical input) into voltage (electrical output).

VIDEO OVERVIEW OF THE LOAD CELL

measurement module

The weight measurement control module has 10 ADC channels to cover one shelf. Thus one control module can monitor ten stock-keeping units on the rack, further increasing its utilization value. Multiple modules may be daisy-chained to further reduce the hardware cost

FINANCIAL IMPACT

FINANCIAL IMPACT

Want to get your warehouse automated?

We have standard solutions and can customize for you! Heart our system is a slim automation module that is mounted under the bins. Our system can work both with your existing shelves or you can buy an entire shelf. Software comes with API to push data to CRM of your choice. Contact us to discuss how we can transform your warehouse into SMART WAREHOUSE!

OPTION #1

Buy a smart shelf

loadshelf

We partner with shelf manufacturers to provide plug-and-play solution

OPTION #2

Upgrade existing shelves

load-shelfs

Purchase automation modules and install in your existing warehouse.
Our engineers will provide drawings and instructions

Warehouse Automation System

CURRENT STATUS

Mass production