OIL PUMP SYSTEM

Industrial    Power    Fortune 500 2017

OIL PUMP SYSTEM

HARDWARE
2017

 

Solid State Piezo Pump System for critical Oil and Gas applications. Composed of Surface Controller and remote high-power downhole actuator. Designed for Fortune 500 Oil and Gas corporation

 

Current status:

Production

 

Stay in touch:

Most powerful and Efficient Oil pump for the critical Oil and Gas applications where reliability is worth millions of dollars

Actuators have been used and tested through more than 2 billion cycles

SYSTEM OVERVIEW

Heart of the system is Solid State Pump driven by Piezo Motor. Pump including all Power Electronics is located deep underground and can withstand harsh temperatures of up to 150˚ C.

Controller and HMI interface units are located in regular accessible industrial cabinet

CONTROLLER UNIT

 

Custom embedded controller and monitoring system. Incorporates Signal Generator, Amplifier Controller, and Data Acquisition system.

Uses Proprietary long-distance transmitter to modulate control data in power cable (5 km = 15,000 ft).

32 bit ARM
Microcontroller

Signal
Generator

Data
Transmitter

Ethernet

USB

USER INTERFACE

Embedded Web Server allows access to pump from HMI unit in the cabinet or any place in the world

 

 

  • Pump settings control
  • Signal settings
  • Data acquisition
  • Multiple access levels
  • Log file
  • Remote firmware update

HIGH-POWER SOLID STATE ACTUATOR

ACTUATOR uses high-power piezo motor that oscillates at high frequency to force the liquid through the output valve.

 

Single moving part and no bearings allow maximum reliability.

 

Incorporates Data Receiver and Power Electronics with industrial-grade parts

Piezo
actuator

Power
Electronics

Temperature
Up to 150˚ C

PIEZO PUMP SPECIFICATIONS

Output pressure up to
10,000 psi

Flow rates up to
5 liters/minute

HOW IT WORKS

Using only a single moving part, Solid State pump has no bearings and require no lubrication.

DATA TRANSMISSION

System uses single cable to transfer Power and Data from Controller to Actuator.

Frequency modulation is used to inject control data into power cable

Data is decoded upon receipt

OUR TEAM PERFORMED

PRODUCT DESIGN

 

CONTROLLER designed into industry-standard 19” 1U crate. Power Amplifier is packed into 2” crate.

 

POWER ACTUATOR consists of piezo motor and all electronics sealed into steel tube and filled with compound for cooling.

ELECTRICAL DESIGN

Controller is a custom industrial system with embedded web server for remote access.

 

Downhole unit is a piezo actuator, data transmitter, and power supplies. Designed and tested to withstand 120C ambient.

 

Power electronics system to generate high-voltage output signal for piezo actuator and compensate for signal distortion.

EMBEDDED FIRMWARE WEB SOFTWARE

Embedded real-time control firmware for signal generation, distortin compensation, data acquisition

 

Embedded web server for remote control and diagnostics of pump. All parameters are transmitted real-time.

CURRENT STATUS:

Production